Gayatrii Gear Industries

Manufactured by: Gayatrii Gear Industries / Assopack Machines
Serving Pan-India & Export Markets

The Flexo Printer Slotter Machine – Chain Feed is a precision-engineered solution designed for high-performance printing, slotting, and creasing of corrugated board sheets. Built with robust construction and advanced technology, this machine is ideal for the production of corrugated cartons in high volumes with consistent quality.

• Chain Feeding Mechanism: Accurate sheet feeding using high-strength conveyor chains ensures reliable and consistent registration of sheets, even during long production runs.

• High-Definition Flexographic Printing: Offers multi-color printing options with ceramic or anilox rollers for sharp and vivid print quality.

• Slotting & Creasing Unit: Precision slotting knives and creasing dies deliver clean cuts and uniform creases, improving box folding and appearance.

• Heavy-Duty Construction: Fabricated with high-grade alloy steel and cast iron components for durability and vibration-free operation.

• Ease of Operation: Equipped with user-friendly controls, manual or motorized phase adjustment, and quick job setup.

• Customization Options: Available in various sizes, printing units, and configurations to suit your specific carton production requirements.

• Corrugated Box Manufacturing

• Carton Packaging Units

• Offset and Flexo Packaging Lines

• Trusted Brand: Over decades of industry presence, Gayatrii Gear Industries / Assopack Machines has become a reputed name in packaging machinery.

• Pan-India Service: Backed by a strong distribution and service network across India.

• Global Exporter: Serving customers across Asia, Africa, and the Middle East.

• Technical Specification: Corrugated Box Printing MachineManufacturer: Gayatrii Gear IndustriesApplication: Corrugated Carton Box Printing for Packaging IndustriesGeneral Features:

  • Type: Flexo Printer / Chain Feeding / Lead Edge Feeding / Vacuum Feeding (based on model)

  • Printing Color Options: Single / Double / Three / Four Color

  • Suitable for: Corrugated Sheets, Kraft Board, Duplex Board

  • Operation: Semi-Automatic / Fully Automatic

  • High-Speed, High-Precision Printing

  Technical Parameters:

  Specification	Details
  Max. Sheet Size (L × W)	1600 × 2400 mm / 1400 × 2200 mm / Custom Size
  Min. Sheet Size (L × W)	350 × 600 mm (Varies with model)
  Max. Printing Area	1500 × 2300 mm (Approx.)
  Sheet Thickness Range	1.5 mm to 12 mm
  Printing Speed	Up to 100–150 sheets/min (Depends on model)
  Printing Plate Thickness	2.84 mm / 4.5 mm Polymer or Rubber Plate
  Feeding Type	Chain Feeder / Lead Edge Feeder / Vacuum Feeder
  Printing Registration Accuracy	± 0.5 mm
  Ink Type	Water-Based Flexo Ink
  Roller Type	Anilox Roller + Rubber Roller
  Drive System	Helical Gear / Timing Belt Drive
  Power Supply	3 Phase, 415V, 50Hz
  Installed Power	5–15 HP (Depending on model & configuration)
  Control System	PLC with Touchscreen HMI / Manual Panel
  Drying System	Optional Infrared or Hot Air Drying System
  Machine Frame Material	High-Grade Cast Iron / Mild Steel
  Safety Features	Emergency Stop, Safety Covers, Overload Protection

  Optional Attachments:

  • Slotting Section

  • Die Cutting Section

  • Creasing / Scoring Unit

  • Inline Folder Gluer

  • Infrared Drying / UV Coating Unit

  Applications:

  • Carton Box Printing

  • Corrugated Packaging

  • Fruit & Vegetable Box Printing

  • Industrial Packaging Box Printing

  Key Advantages of Gayatrii Gear Industries Machines:

   

  • Robust Gear Drive Mechanism

  • Precision Printing at High Speeds

  • Easy-to-Use Operator Interface

  • Energy-Efficient and Durable Design

  • Pan India Service & Export-Ready Packaging

Lead Edge Flexo Printer Slotter Die Cutter Machine

Manufactured & Exported by Gayatrii Gear Industries
Pan India Supply | Global Exporter | Precision Engineered Corrugated Machinery

Gayatrii Gear Industries offers an advanced Lead Edge Feeding Flexo Printer Slotter Die Cutter Machine, engineered for high-speed, high-accuracy corrugated box manufacturing. This integrated machine combines flexographic printing, accurate slotting, and rotary die-cutting, designed for seamless and precise operations in the corrugated packaging industry.

• Lead Edge Feeding System:
  High-precision lead edge vacuum feeder ensures smooth feeding of warped, bent, or uneven corrugated boards, minimizing misfeeds and sheet damage.

• High-Speed Flexo Printer:
  Multi-color flexographic printing section with advanced ceramic anilox rollers, pneumatic ink circulation system, and quick job changeover capability. Available in single, double, or four-color configurations.

• Computerized Slotter Section:
  Motorized adjustment of slotting knives and scoring wheels for fast, accurate box dimension setting. Suitable for straight slotting and creasing of corrugated sheets.

• Rotary Die Cutting Unit:
  Precision die-cutting with optional auto-trimming system. Heavy-duty anvil cover and dynamic balancing for extended life and vibration-free operation.

• Servo / PLC Controlled Drives:
  Optional PLC or Servo-based control system for automated setting, recipe storage, and synchronized operation between printing, slotting, and die-cutting sections.

• Modular Design:
  Available in inline or stack-type configurations, allowing flexible plant layout and capacity expansion.

Advanced Features (Optional):

• Auto Feeder Synchronization

• Infrared / Hot Air Dryers

• Quick Lock Printing Plate System

• Touchscreen HMI Interface

• Pneumatic Ink Cleaning System

• Pre-set memory for repeat jobs

• Remote Diagnostics and Industry 4.0 readiness

✔ Corrugated Carton Manufacturing
✔ Industrial Packaging Solutions
✔ FMCG, Electronics, Textile, and E-commerce Box Production

✅ Robust, Industrial-Grade Build Quality
✅ High Precision Gears & Shafts
✅ In-house Manufacturing & Quality Control
✅ Pan India Service Network
✅ Export to Africa, Middle East, and Southeast Asia

RBak Cushion Sheet Pad for Flexo Printing Machine
Manufactured by Gayatrii Gear Industries | Pan-India Supply & Global Export

Gayatrii Gear Industries offers high-performance RBak Cushion Sheet Pads, specifically engineered for flexo printing machines used in the corrugated cardboard carton manufacturing industry. These cushion sheets play a critical role in achieving precise, high-quality printing by providing consistent pressure absorption and uniform ink transfer during the flexographic printing process.

Key Features:

• High-Durability Material: Made from premium compressible polymer or microcellular foam that resists wear and deformation.

• Optimal Ink Transfer: Enhances print clarity and dot gain control, ensuring sharp and vibrant results on corrugated substrates.

• Impact & Vibration Absorption: Reduces printing plate bounce and protects both plates and anvil covers from premature wear.

• Easy Installation & Replacement: Available in standard sizes or customized dimensions for compatibility with all major flexo printer slotter machines.

• Superior Dimensional Stability: Withstands high-speed printing and repetitive flex cycles without losing thickness or elasticity.

Applications:

• Corrugated Box Manufacturing

• Flexo Printer Slotter Creaser Machines

• Carton Packaging Units

• High-Speed Rotary Die Cutters

Why Choose Gayatrii Gear Industries?

With decades of experience in precision spare parts manufacturing, Gayatrii Gear Industries ensures consistent product quality, competitive pricing, and prompt delivery across India and international markets. Our RBak Cushion Sheet Pads are trusted by major corrugation plants for enhancing machine performance and reducing downtime.n.

Auto Feeder Machine for Corrugated Boards – By Gayatrii Gear Industries

Streamline your corrugated board production with our state-of-the-art Auto Feeder Machine, designed to meet the highest standards of efficiency and precision. As a leading manufacturer in India and a trusted global exporter, Gayatrii Gear Industries brings you an advanced solution for seamless material handling and optimized productivity.

• High-Speed Feeding: Engineered for consistent and uninterrupted feeding of corrugated sheets, reducing downtime and maximizing throughput.
• Precision Alignment: Ensures accurate sheet placement for processes like die-cutting, printing, and laminating, enhancing the quality of the finished product.
• Robust Construction: Built with durable materials and advanced engineering to withstand high operational demands.
• Versatile Compatibility: Suitable for various sizes and thicknesses of corrugated boards, catering to diverse industrial needs.
• User-Friendly Design: Features an intuitive interface for easy operation and maintenance, minimizing operator fatigue and training requirements.

• Automatic sheet feeding with adjustable speed controls.
• Anti-jam mechanism for smooth and reliable operations.
• Energy-efficient motor systems for reduced power consumption.
• Compact design to save floor space without compromising functionality.
• Advanced safety mechanisms to ensure operator protection during use.

Our Auto Feeder Machine is ideal for industries involved in:

• Carton manufacturing
• Packaging solutions
• Printing and laminating processes
• Corrugated sheet production

• Pan-India Presence: Trusted by businesses across India for reliable machinery and unmatched after-sales service.
• Global Export Expertise: Delivering high-performance equipment to international markets with a reputation for quality and dependability.
• Custom Solutions: Tailored designs to meet your specific operational requirements.

With a focus on innovation and quality, our Auto Feeder Machine empowers businesses to achieve superior efficiency in corrugated board processing. Contact us today to explore how this advanced equipment can enhance your production capabilities.

Pusher for Flexo Printer Slotter & RS4 Machine
Gayatrii Gear Industries (also operating under the brand Assopack Machines) proudly manufactures high-performance Pushers designed specifically for Flexo Printer Slotter Machines and RS4 Rotary Slotter Machines. These components are engineered for robust automation, ensuring precise alignment, smooth material transfer, and enhanced productivity in corrugated box manufacturing setups.
✅ Key Features:

Heavy-Duty Construction: Made from high-grade steel alloys for durability and wear resistance under continuous industrial operation.

Precision Engineering: Accurate pusher movement ensures flawless feeding of sheets into the slotting and printing units.

Low Maintenance Design: Built for easy serviceability with minimum downtime.

Smooth Operation: Ensures jerk-free performance for improved stacking and feeding accuracy.

Compatible With:

Flexo Printer Slotter Machines (All types)

RS4 Slotter Machines (Manual, Semi-Automatic, and Fully Automatic)

🔧 Technical Specifications (customizable based on machine model):

Stroke Length: Customizable (standard: 100–300 mm)

Drive Type: Pneumatic / Servo / Mechanical (as per machine type)

Mounting: Bolt-on / Guide rail integrated

Surface Finish: Powder coated or zinc plated for corrosion protection

🏭 Applications:

Corrugated Carton Manufacturing Units

Printing and Slotting Automation Systems

High-Speed Flexographic Printing Lines

🌍 Market Presence:
Manufactured in India with global export standards, our pusher assemblies are trusted by leading corrugated box manufacturers pan-India and in international markets.

IInk filters serve to:

• Remove impurities such as dust, dried ink particles, and metallic fragments from worn doctor blades.

• Prevent clogging in anilox rollers and print heads.

• Maintain consistent ink viscosity and flow.

• Enhance print quality and reduce downtime.

Brass made gutkha for rs4 machine and flexo printer slotter creaser machine for slotter unit.

Manufacturer & Exporter: Gayatrii Gear Industries

Gayatrii Gear Industries offers a high-performance Single Diaphragm Ink Pump, specifically engineered for Flexo Printer Slotter Creaser Machines used in corrugated box manufacturing. This ink pump is designed for continuous, smooth, and reliable ink circulation, ensuring uniform printing quality and minimizing downtime.

• Precision Engineered Diaphragm:
  Made from high-grade, solvent-resistant elastomers for long service life and excellent chemical compatibility with water-based and solvent-based inks.

• Smooth Ink Circulation:
  Provides consistent ink flow from the ink reservoir to the anilox roller and back, maintaining stable viscosity and ink levels during high-speed operations.

• Air-Operated Pump Mechanism:
  Uses compressed air to drive the diaphragm, eliminating the risk of electrical sparks and making it safe for volatile ink environments.

• Low Maintenance & Easy Cleaning:
  Simple design allows for quick disassembly, cleaning, and reassembly, reducing downtime during color changes or maintenance.

• Corrosion-Resistant Construction:
  Built with aluminum alloy body, SS316 components, and PTFE seals, ensuring durability even with aggressive inks and cleaning agents.

• Energy Efficient Operation:
  Minimal air consumption for maximum output, making it cost-effective for continuous use.

• Flexo Printing Machines

• Slotter Creaser Machines

• Rotary Die Cutters (optional use)

• Corrugated Box Production Lines

Flexo Printing Slotting Die Cutting Machine

Manufactured & Exported by Gayatrii Gear Industries

Gayatrii Gear Industries proudly manufactures and exports Flexo Printing Slotting Die Cutting Machines, engineered for precision, speed, and durability in corrugated box production. Our machines are designed to perform multi-functional processes—printing, slotting, creasing, and die-cutting—all in one streamlined operation, enhancing productivity and reducing downtime in packaging industries.

• High-Precision Flexographic Printing Unit: Advanced flexo printing technology delivers sharp, vibrant, and consistent print quality on corrugated sheets.

• Slotting & Creasing Section: Equipped with adjustable slotting knives and creasing heads for accurate box folding and shaping.

• Rotary Die Cutting Unit: Precision-engineered rotary die cutting system enables clean, smooth cuts for intricate designs and window slots.

• Heavy-Duty Construction: Robust structural frame and high-grade alloy components ensure longevity and vibration-free operation at high speeds.

• Touchscreen Control Panel: Intuitive operation with programmable settings for faster setup and job changeovers.

• Energy-Efficient Drive System: High-performance geared motors and drive systems ensure optimum energy usage and smooth operation.

• Corrugated carton box manufacturing

• Packaging solutions for FMCG, electronics, automotive, and industrial sectors

• Export-grade carton manufacturing

• Pan-India Supply & Global Exports: Trusted by packaging manufacturers across India and worldwide markets.

• Customized Solutions: Machines tailored to your production needs and board specifications.

• After-Sales Support: Dedicated service team for installation, training, and maintenance.

• ISO-Certified Manufacturing: Consistent quality and compliance with international industry standards.

Typical Specifications
Material: High-grade aluminum alloy, sometimes with PVC inserts—ensuring durability, rust resistance, and dimensional stability in high-temperature print environments
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Dimensions:

Cross-section: 22 mm (height) × 22 mm (width) .

Length: Available in commonly 1 m, 1.2 m, 1.5 m, up to 3 m as per requirement .

Grooves: Dual longitudinal grooves precisely milled for secure engagement with printing stereo plates
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Tolerance: Typically around ±1% on key dimensions
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Finish: Silver/anodized aluminum surface—high temperature resistant and corrosion-proof
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Design Feature: Often includes an oblique (angled) end port for easier plate insertion and removal without slipping or snagging
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Application & Installation
Use Case: Specifically engineered for hanging flexo printing stereos/plates in carton and sheet-fed printing machines.

Installation: Mounted on printing plate racks or shelves—ensure compatibility with Gayatrii machinery’s plate-holding frames. Verify groove alignment with existing holders.

To Ensure Compatibility with Gayatrii Gear Industries
Since Gayatrii Gear Industries in Ahmedabad may produce these bars customized to OEM drawings, you should:

Confirm material grade with their engineering team (e.g., specific aluminum alloy series, presence of PVC).

Provide required lengths, plate-groove spacing, and desired surface finish.

Share any technical drawings or CAD models (if available) for precise groove profile, wall thickness, and tolerance requirements.

Example Summary Table
Parameter Specification
Size (HxW) 22 mm × 22 mm
Material Aluminum alloy (±PVC lining)
Groove type Double longitudinal grooves
Length options 1 m, 1.2 m, 1.5 m, … up to 3 m
Dimensional tol. ±1 %
Finish Silver anodized, corrosion-resistant
Special feature Oblique end port for easy loading

Suggested Next Steps
Contact Gayatrii Gear Industries specifying:

Exact bar length(s)

Groove shape and spacing to match your plates

Surface finish (anodized or otherwise)

• Adopt PLC to control independently each machine and interlink them through telecommunication network.
• Adopt a NT color touch screen to clearly display all the parameter settings.
• All the transmission rollers are make of high-quality steel whose surface is chrome plated and conducted dynamic balance correction.
• The clearance of all the transmission rollers is manually adjustable and can be displayed on the dial.
• The main transmission gear is made of high-quality steel. And the gear surface is well ground after being conducting hear treatment.
• Adopt key-free connecting ring to connect the cardboard feed gear wheel bush gear and planet gear with the shaft-head to promote performance and printing precision.
• Adopt an oil pump spraying system to lubricate the gears All the machines are equipment with safety control switches to control the travel of the machine unrig go ensure the safety of operators.
• Transducers, PLC, NT terminal monitors and main electronic control components are from international famous companies.

Printing Plate Hanging Stand / Stereo Hanging Shelf
Manufacturer: Gayatrii Gear Industries / Assopack Machines
Application: Flexo Printing, Corrugated Box Manufacturing Units
Gayatrii Gear Industries, in collaboration with Assopack Machines, presents a robust and space-efficient Printing Plate Hanging Stand, also known as a Stereo Hanging Shelf—an essential accessory for organized storage and quick access to flexo rubber stereos or printing plates.
Designed for corrugated box manufacturers and printing press operations, this stand is built using high-quality mild steel or stainless steel, with powder-coated or painted finish for enhanced durability and rust resistance. The stand is available in single-sided and double-sided configurations, featuring multiple plate-holding slots, suitable for stereos of varying thickness and size.
Key Features:

Heavy-duty steel frame for long life and load-bearing performance.

Multiple horizontal rods with optimal spacing to hang printing plates/stereos without deformation.

Customizable sizes and tier configurations to suit small to large-scale operations.

Smooth-rolling caster wheels (optional) for easy mobility and shop floor relocation.

Prevents dust accumulation and plate warping, ensuring longer stereo life and better print quality.

Corrosion-resistant coating for a long-lasting and clean industrial look.

Applications:

Flexo Printer Slotter Creaser Machines

Corrugated Box Manufacturing Lines

Packaging & Labeling Units

Industrial Printing Setups

Export Quality | Made in India | Pan-India Supply & Global Export Available