Gayatrii Gear Industries

Flexo printer slotter creaser machine chain feed

• Chain Feeder Flexo Printer composed with printer, slotter parts, can process 1-10mm cardboard printing creasing slotting etc. procedures.
• Wall board material is casting iron, thickness 40mm, will not be out of shape.
• Spot facing work adopt high precision display processing, center distance of holes can reach ±0.01mm.
• Helical tooth gears on main drive which adopted 45# steel, treated with gear shaving with high precision facility, closed spray lubrication system, put oil before run the machine, can lower down the noise, decrease the abrasion of gears, and prolong the lifetime of gears.
• Adopt the planetary gears phase for the printer slotter driving structure, precise and durable. Phase adjustment adopt taiwan motor and high quality sensor control, precision is ±0.1mm, exact and reliable.
• All bearings use HRB brand.
• Adopt electrical separation, pneumatic locking, pneumatic edition lifting, electric ink distribution, can realize the ink continuous supplying when stop the machine, avoid the ink drying and fading phenomenon when machine stop will affect the printing effect.
• Adopt separation positioning by pneumatic, keep the gears engage position not change when machine separated, the dimensions will not change, improved the production efficiency.
• Adopt crosshead shoe, for the paper 1mm-10mm thickness, the gears meshing gap keep the same, assure the printing precision and prolong the gears using lifetime.
• Ink guiding system adopt high precision anilox roller with independent motor for ink distribution, high quality diaphragm pump supply ink, can adjust the ink volume randomly, improved the ink supplying more average.
• Adopt electrical counter, can control the paper qty exactly, match with warning alarm, can warn workers to keep safe when open or adjust the machine.
• Use CHINT brand electrics.
• The walking rail material is casting, can improve the machine stability.

Manufactured by: Gayatrii Gear Industries / Assopack Machines

Gayatrii Gear Industries, in collaboration with Assopack Machines, proudly presents the Paper Flexo Printing Machine, engineered for high-speed, high-precision printing on corrugated sheets, kraft paper, and other packaging substrates. Built with robust technology and advanced features, this flexographic printing press is the perfect solution for quality-driven corrugated box manufacturers and packaging industries across India and international markets.

• High-Speed Printing: Designed for continuous operation with high printing speeds, ensuring faster job completion and improved productivity.

• Precision Registration: Automatic registration system for accurate color-to-color alignment across multi-color printing jobs.

• Durable Construction: Built with heavy-duty, precision-machined components for long-lasting performance in demanding industrial environments.

• Versatile Printing: Compatible with water-based inks, UV inks, and eco-friendly solutions for kraft paper, corrugated board, and various paper substrates.

• Quick Make-Ready: User-friendly setup and quick-change features minimize downtime during job changeovers.

• Efficient Drying System: Equipped with high-performance hot air or IR dryers to ensure quick ink drying, reducing smudging and enhancing clarity.

• Optional Inline Units: Can be integrated with slotting, creasing, and rotary die-cutting sections for a complete corrugated box production line.

• Corrugated box printing

• Kraft paper printing

• Packaging material branding

• Carton and box design printing

• Printing Width: [Specify as per your product range]

• Printing Colors: Available in Single, Double, 4-color, and 6-color configurations

• Max. Printing Speed: [Specify as per your product range]

• Sheet Thickness Range: [Specify in GSM or mm]

• Power Supply: [Specify as per machine design]

• Drive Type: Gear-driven or Servo-driven (based on model)

• Pan-India presence with global export capability

• State-of-the-art manufacturing and quality control

• Customizable solutions for specific industry needs

• Reliable after-sales service and spare parts support

Maylar Sheet – Silicon Coated ) for Stereo Mounting in Flexo Printing Machines

Supplied by: Gayatrii Gear Industries
This high-performance Maylar sheet, manufactured and supplied is a 1750 thick, silicon-coated polyester film specially designed for mounting stereos (flexographic printing plates) in flexographic printing machines.
Key Features:
Material: Polyester film (Mylar equivalent)
Coating: High-quality silicon coating on one or both sides
Thickness:(1.75 mm)
Surface Properties: Smooth, non-stick, and chemically resistant
Purpose: Used as a fixing or backing sheet for stereos/photopolymer plates during printing setup
Applications:
Primarily used in flexographic printing presses for precise stereo mounting
Ensures secure, flat, and consistent placement of stereos on the printing cylinder
Facilitates easy removal and repositioning without damaging the stereo or adhesive
Withstands high pressure and heat, making it suitable for long print runs
Benefits:
Reusable and durable under industrial printing conditions
Enhances print quality by maintaining stability and alignment
Non-stick silicon layer prevents unwanted adhesion and residue build-up
Reduces wear and tear on stereo plates and printing cylinders

It’s typically used in sheet-based manufacturing lines (flexo printing, die-cutting, laminating, corrugated board, plastic sheets, rubber sheets, glass loading, etc.).
Automatic Inclined Belt Conveyor with Tilting Feeder / Sheet Loader
This machine is designed for automatic feeding, lifting, tilting, and transferring flat sheets or panels from ground level to a processing line. It ensures smooth, continuous, and aligned material flow with minimal manual handling.
The system consists of:
A heavy-duty steel frame
High-grip conveyor belt
Adjustable inclined angle
Tilting/flip loading table
Drive motor with gearbox
Side guide rollers for alignment
Control panel with safety interlocks
It is suitable for high-speed industrial production environments and can be integrated directly with printing, cutting, laminating, or CNC machines.
Sheets are placed on the rear loading/tilting table
The table tilts hydraulically or mechanically to feed sheets onto the conveyor
The belt conveyor lifts material at an incline, maintaining alignment
Sheets are transferred smoothly to the next machine in the production line
Speed and angle can be adjusted according to material type and thickness
Technical Specifications (Typical / Customizable)
General
Machine Type: Automatic inclined conveyor with tilting feeder
Operation: Semi-automatic / Fully automatic
Installation: Inline with production line
Conveyor System
Conveyor Width: 800 – 1600 mm (customizable)
Conveyor Length: 2500 – 6000 mm
Belt Type: PVC / Rubber / Anti-static belt
Belt Thickness: 3 – 6 mm
Speed Range: 5 – 40 m/min (variable)
Tilting / Loading Table
Tilting Angle: 0 – 60
Lifting Mechanism: Hydraulic / Electric actuator
Max Load Capacity: 500 – 1500 kg
Table Surface: MS plate with anti-slip coating
Motor Power: 2.2 – 7.5 Hp
Motor Type: AC induction motor
Gearbox: Helical / Worm gearbox
Speed Control: VFD (Inverter controlled)
Material Handling
Material Type:
Corrugated sheets
Carton boards
Plastic sheets
Rubber sheets
Glass panels (with safety rollers)
Sheet Thickness: 2 – 25 mm
Electrical
Power Supply: 380V / 415V, 50Hz, 3 Phase
Control Panel: PLC based (optional)
Sensors: Photo sensor / Limit switches
Safety: Emergency stop, overload protection
Construction
Frame Material: Heavy-duty MS steel
Finish: Powder coated / Industrial paint
Guide Rollers: PU coated yellow rollers
Noise Level: < 75 dB
Heavy-duty industrial design
Smooth sheet feeding & lifting
Adjustable speed and incline
Low maintenance
Safe and stable operation
Easy integration with existing machines
Applications
Flexo printing lines
Corrugated box plants
Sheet cutting & die-cutting machines
Laminating lines
Rubber & plastic sheet processing
Glass handling systems
Automatic sheet separator
Vacuum feeder system
PLC + HMI touchscreen
Servo-driven tilt system
Custom width & length