Gayatrii Gear Industries

Automatic Box Folder Gluer and Stitching Machine

Manufactured & Exported by: Gayatrii Gear Industries
Category: Corrugated Box Folding, Gluing & Stitching Machinery
Applications: Corrugated carton box making, packaging industry, bulk box production, export carton manufacturing.
Markets: Pan India & Global Export

🔧 Technical Features:➤ 1. Structure & Build:

• Heavy-duty robust frame structure with precision machining for vibration-free operation.

• Fabricated using high-grade mild steel and alloy components.

• Anti-corrosive powder-coated surface finish for long life and minimal maintenance.

➤ 2. Feeder Section:

• Automatic feeding mechanism suitable for single-wall and double-wall corrugated boards.

• Adjustable feeding guides for various box sizes.

• High friction feeding belts for stable and smooth feeding.

• Optional vacuum suction feeding system for thin and light boards.

➤ 3. Folding & Gluing Section:

• High-precision folding rollers for accurate folding without damaging the board.

• Automatic glue applicator with variable speed control.

• Suitable for hot melt glue or cold water-based adhesive.

• Stainless steel glue tanks for rust-free and easy maintenance.

• Adjustable side pressure belts for perfect alignment.

➤ 4. Stitching Section (Optional Integration):

• Automatic high-speed stitching head.

• Adjustable stitching pitch as per box requirement.

• Servo-motor controlled stitching head (optional for advanced models).

• Pneumatic lifting and lowering of the stitching unit for easy job setup.

• Stitches corrugated board thickness ranging from 3-ply to 7-ply.

➤ 5. Folding Conveyor Section:

• Independent drive with variable speed for precise box folding.

• Conveyor belts made of high-quality rubber for longevity and grip.

➤ 6. Stacking & Collection:

• Auto-counting and stacking system.

• Adjustable delivery tray height.

• Quick & safe unloading of finished boxes.

⚙️ Technical Specifications:(Customizable as per requirement)

🌟 Special Features:

• Compact design saves floor space.

• Energy-efficient motors and drives.

• Low maintenance cost.

• User-friendly touch screen (HMI) operation.

• Servo synchronization for better folding and stitching accuracy.

• Safety guards and emergency stop for operator safety.

Semi Auto Folder Gluer Head Spare Parts

Manufactured by Gayatrii Gear Industries / Assopack Machines
(Pan-India Supplier | Global Exporter)

Gayatrii Gear Industries and Assopack Machines are leading manufacturers and exporters of Semi Auto Folder Gluer Head Spare Parts, catering to the corrugated packaging and converting industry. Our spare parts are engineered with precision, ensuring maximum durability, smooth operation, and seamless integration with all leading brands of semi-automatic folder gluer machines.

We manufacture a wide range of high-performance spare parts for the folder gluer head section, including but not limited to:
✔️ Pressure Rollers
✔️ Creasing Rollers
✔️ Folding Belts & Pulleys
✔️ Glue Application Rollers
✔️ Bearings, Shafts & Bushes
✔️ Feeding Guides & Clamping Units
✔️ Gear Assemblies & Timing Belts
✔️ Pneumatic Cylinders & Valves
✔️ Sensor Brackets & Alignment Mechanisms

Key Features:

• Precision Manufacturing: Made from high-grade alloys and engineered polymers for long life and wear resistance.

• Compatible Design: Compatible with most semi-automatic folder gluer machines used in corrugated box manufacturing.

• Performance Tested: Rigorously tested for durability, strength, and alignment to ensure smooth machine operation.

• Custom Fabrication: Custom parts can be developed as per customer drawings and samples.

• Corrosion & Wear Resistant: Surface treated for better longevity in demanding production environments.

Applications:

✔️ Corrugated Box Manufacturing
✔️ Packaging Converting Lines
✔️ Folding & Gluing Operations

Market Presence:

 

We supply pan India across major industrial hubs and export globally to the Middle East, Africa, Southeast Asia, and Europe.

Semi-Automatic Folder Gluer Machine

Manufactured & Exported by Gayatrii Gear Industries

Gayatrii Gear Industries, a leading manufacturer and global exporter, proudly presents the Semi-Automatic Folder Gluer Machine, engineered for precision and efficiency in corrugated box production. This versatile machine is designed for seamless folding and gluing operations, catering to the packaging needs of various industries.

Our Semi-Auto Folder Gluer is built with advanced technology and robust components, ensuring superior performance, low maintenance, and high durability. Ideal for small to medium-sized corrugated box manufacturers, this machine simplifies the process of folding and gluing cardboard sheets, significantly improving production speed and box quality.

Key Features:

✔️ Heavy-duty construction for long operational life
✔️ High-speed folding and gluing capability
✔️ Easy adjustment for various box sizes and styles
✔️ Precision folding with consistent gluing results
✔️ Energy-efficient and user-friendly operation
✔️ Compact design with minimal space requirements
✔️ Compatible with corrugated and duplex boards
✔️ Suitable for straight-line, crash lock, and other box types

Applications:

• Corrugated Carton Manufacturing

• Packaging Box Production

• Industrial and Commercial Packaging

• FMCG, E-commerce, and Retail Packaging

Why Choose Gayatrii Gear Industries?

 

✅ Trusted Manufacturer & Exporter Pan India & Globally
✅ Advanced Manufacturing Facilities
✅ Superior Build Quality and After-Sales Support
✅ Customization Options Available

Fully Automatic Paper Corrugated Box Folder Gluer and Stitching Machine Manufacturer: Gayatrii Gear Industries Category: Corrugated Box Machinery Suitable For: Carton Box, Corrugated Box, Board Packaging Industry Operations: Folding, Gluing, Stitching (Nailing), and Counting 🔧 Technical Specifications: ⚙️ Key Features:

• High-Speed Folding, Gluing, and Stitching in one inline process

• PLC & Servo Motor driven for precision operations

• Tool-free adjustment for rapid size changeover

• Energy efficient and low maintenance design

• Export quality, designed for international markets

• Sturdy construction for continuous 24/7 operation

🌍 Applications:

• Corrugated Box Manufacturers

• Carton Packaging Plants

• Large-Scale Logistics and E-commerce Packaging

• Food & Beverage, Electronics, FMCG, and Industrial Packaging

This is manual type feeding machine to paste side flap of board after coming out from flexo printer slotter creaser machine or combine rotary slotter creaser chain feed machine. Less output for small corrugators industries suit well. Instead of stitching food and pharmacy industries prefer glue join. So this is idle machine having 2 difference models but the principle is same side pasting or joining. Left side model have to feed board with hand from front and back side stacker available to stack the boxes after side pasting gets done in batch form. And some small side width box  possible on this machine due to less width say below 6 inches, whereas  higher as on size. These machines have 2 side gluer stations some boxes of small size can be pasted on both station. Only thing is here feeder is available and either end box have to feed manual in the pressing belt to get past done on side flap and look better due to conveyor belt and unique pressure is maintain according to the size of board.

A folder‑gluer head is the section where glue is applied to flaps and board folds and then folded to create strong, finished cartons. It typically includes:

• Glue‑application system: Nozzles, glue guns, or roller/wheel applicators. Often incorporates a stainless‑steel glue wheel for durability and cost‑efficiency 

• Folding mechanism: Belts, belts supports, folding guides, and beams ensure folds along scored lines. These features are micro‑adjustable, sometimes via touchscreen or remote control .

• Feeding & alignment: Vacuum suction feeders and electromagnetic clutches provide consistent board handling. Sensors/rollers help realign poorly creased boards 

• Pressing & stacking: After gluing and folding, boards go through pressing action and then are counted and stacked using PLC‑controlled towers 

These combined processes ensure efficient, continuous production with minimal manual intervention.

While neither Gayatrii nor Assopack publish product sheets solely for the gluer head, their QF‑AFG series folder‑gluer machines include a robust gluing head assembly within the glue‑folding section:

 

• Stainless‑steel glue wheel: ensures long life, easy cleaning, and controlled adhesive usage

• imported quality belts: automatic tensioning and folding ensures proper board flow 

• Adjustable glue quantity & folding position: simplified structure backed by reliable, micro‑level adjustment via PLC + touchscreen control .

• Board rectify devices: include pre‑creasing wheels and additional creasing traction to correct misfolds Result is a dependable glue‑head capable of handling 3–5‑ply corrugated board at ~150 sheets per minute

• The folder‑gluer head is central to precise glue application, folding, and pressing in box‑making.

• Gayatrii Gear’s and Assopack’s QF‑AFG series integrate it into a cohesive module:

  • Stainless‑steel glue wheel

  • Adjustable glue flow and folding mechanics

  • PLC + touchscreen control for fine‑tuning

  • Self‑correcting feeders and creasers

• Designed for efficiency, durability, and cost‑effectiveness in corrugated box production.

✅ If you're seeking deeper specs…

Here’s what would help refine the info:

1. Glue system type — Cold‑water, hot‑melt, or pressure‑sensitive?

2. Number/type of glue heads — Single‑ or multi‑head configuration for wider flaps?

3. Adjustment mechanisms — Manual knobs, servomotor, or fully PLC‑integrated?

4. Spare parts — Availability of wheels, belts, or nozzles.

5. OEM tolerances — Precision in glue volume, placement, and belt alignment.

If you can pinpoint any of the above, I can try finding exact model sheets or parts docs.

Here’s a detailed description of the Double Head Semi‑Auto Folder Gluer Machine with Belt‑Feeding Press Type, as manufactured by Gayatrii Gear Industries:
Overview
Designed for medium-scale corrugated box production, ideal for food, pharma, and FMCG packaging
Semi‑automatic operation featuring two gluing (head) stations for enhanced productivity
Belt‑feed press system delivers consistent pressure and precise
Key Features
Dual side‑glue heads: Paste both flaps simultaneously on small to medium-sized boxes
Manual feed into press belt: Operator guides sheets into the machine, then adjustable belt clamp ensures clean, firm adhesion gayatriimachinery.com
Belt‑feeding press system: Maintains uniform glue distribution and tidy finishes—no excess glue
Adjustable pressure: Tailored to box thickness and size for optimal bonding
Two variants available:
Standard model – suitable for side widths ≥6″
Narrow‑box variant – supports widths <6″ thanks to smaller design gayatriimachinery.com+9gayatriimachinery.com+9nlmachinery.en.made-in-china.com+9
Technical Specifications
ParameterSpecificationPower2 HPMachine Length~3640 mmWeight~1800 kgMax Paper (box) Width~2400 mmMin Paper (box) Width~500 mmOperating Speed~25 m/minPile (Stacker) Height~850 mm gayatriimachinery.com+7gayatriimachinery.com+7sujatamachines.in+7
Why It's Beneficial
Efficient productivity: Two-glue-head system doubles throughput for small/medium batches
Operator-friendly: Simple manual feeding with steady belt pressure control
High-quality finish: Clean glue lines, strong joints, and reduced waste
Versatile design: Handles a range of sizes—including narrow boxes if needed
About Gayatrii Gear Industries
Over 20 years’ experience in corrugated box machinery and parts manufacturing atulyaamachines.com+6sujatamachines.in+6corrugationmachine.co.in+6Dial4Trade+5gayatriimachinery.com+5atulyaamachines.com+5atulyaamachines.com+1nlmachinery.en.made-in-china.com+1
ISO 9001:2015 certified, known for reliable, user-friendly, maintenance‑easy machines nlmachinery.en.made-in-china.com+8gayatriimachinery.com+8gayatriimachinery.in+8
Summary
This Double Head Semi‑Auto Folder Gluer Machine from Gayatrii is a well‑balanced solution—combining semi‑automatic simplicity with dual‑head speed and efficient belt‑press glue control. It’s built for consistent, high‑quality gluing with clean finishes, making it ideal for small to mid‑scale corrugated box shops.

Timing Belt for Auto Folder Gluer Machine
Manufactured by Gayatrii Gear Industries / Assopack Machines

Gayatrii Gear Industries / Assopack Machines offers high-performance Timing Belts specifically engineered for Auto Folder Gluer Machines used in the corrugated packaging industry. These belts ensure synchronized and accurate power transmission, essential for efficient carton folding and gluing operations.

Crafted using superior-grade rubber and reinforced with high-tensile strength cords, our timing belts offer excellent flexibility, abrasion resistance, and long operational life under high-speed, continuous load conditions. Precision-molded tooth profiles ensure smooth meshing with pulleys, preventing slippage and enhancing machine productivity.

Key Features:

• High-precision tooth profile for accurate synchronization

• Resistant to wear, oil, heat, and environmental stress

• Low noise and vibration during high-speed operation

• Compatible with all standard auto folder gluer machine models

• Custom sizes available upon request

Applications:
Ideal for high-speed corrugated box folder-gluer machines, especially in packaging lines requiring precision folding and gluing of cartons.

We supply pan-India and export globally, ensuring reliable performance and consistent quality in every belt.

You said:

Need information about this part with description which is widely used in corrugated box auto folder gluer machine

ChatGPT said:

Thought for a few seconds

Nice photos — thank you, they help a lot. Below I’ve written a clear, ready-to-use description you can drop into a parts list or product catalog, plus likely names, a suggested technical spec table, materials/manufacturing notes, mounting & maintenance tips, common variants and failure modes. I’ve avoided guessing machine-specific placement — instead I describe the component’s function(s) so you can match it to your folder-gluer model.

Component name (common)

Double nip / pressure roller assembly

“Nip roller bracket with twin guide rollers”

Glue-flap pressure / folding roller assembly (folder-gluer)

(Any of the above names are used in corrugated folder-gluer documentation — choose the one that fits your internal part-code scheme.)

Short description (one-line)

Adjustable twin roller bracket assembly with sealed bearing nylon (or UHMW) rollers and threaded swivel mount — used as a pressure/nip and guiding unit on corrugated box folder-gluer machines to press, guide and assist glue-flap folding and box transfer.

Full description

This is a compact twin-roller pressure/guide assembly built on a machined metal bracket. Two polymer rollers (shown white) run on sealed ball bearings and are mounted to a rectangular bracket that attaches to the machine via a threaded/hex swivel stud. The bracket allows a small amount of angular adjustment and the rollers provide a low-friction, wear-resistant surface for pressing glued flaps, guiding box edges, or transferring corrugated blanks during folding and gluing. Typical uses in folder-gluer machines: glue seam nips, edge guides, transfer/pressure wheels on folder arms, and anti-marking pressure rollers.

Suggested technical specifications (typical / can be customized)

Roller material: UHMW-PE or Acetal (Delrin) / alternative: PU or silicone (for high-grip)

Roller outer diameter: Ø 20–30 mm (common sizes 22 mm, 25 mm)

Roller width: 20–40 mm (typical 25–30 mm)

Roller bore / shaft: accommodates 6–10 mm axle (typical 8 mm through-shaft)

Bearings: deep-groove sealed ball bearings (e.g., 608 or 6000 series depending on shaft)

Bracket material: mild steel / stainless steel sheet or machined aluminium; zinc plated / passivated finish for corrosion resistance

Mounting stud: threaded hex stud M8 or M10 (shown M8) with swivel hex spacer for angle adjustment

Overall bracket dimensions (example): length ≈ 70–90 mm, height ≈ 30–45 mm — (customizable)

Working load: depends on roller diameter & bearing choice; design for light to medium nip pressure typical for corrugated (do not use heavy pinch without stronger bearings)

Tolerances: roller concentricity ≤ 0.05 mm, bearing press-fit tolerance H7 / h6 for shaft as applicable

Roller Glue Applicator for Semi-Auto Folder Gluer Machine

Manufactured by: Gayatrii Gear Industries | India | Export Quality

Technical Description:

The Roller Glue Applicator is a precision-engineered unit designed for uniform adhesive application on corrugated sheets during the box folding and gluing process. Built for robust performance in semi-automatic folder gluer machines, it ensures optimal glue transfer, reduces wastage, and enhances bonding strength.

Technical Specifications: Key Features:

• Consistent Glue Coating: Provides uniform adhesive spread for perfect box bonding.

• Heavy-Duty Rollers: Ensures longevity and wear resistance in continuous production.

• Adjustable Glue Thickness: Easy adjustment for different board thicknesses and glue viscosity.

• Corrosion-Resistant Components: Ensures durability in demanding industrial environments.

• Low Maintenance Design: Tool-free disassembly for fast cleaning and maintenance.

• Customizable Sizes: Available for various folder gluer machine sizes and configurations.

• Energy Efficient Drive System: Reduced power consumption due to optimized roller dynamics.

Applications:

 

✔ Corrugated Box Manufacturing
✔ Semi-Auto Folder Gluer Machines
✔ Folding Carton Industry
✔ Packaging Units