Gayatrii Gear Industries

For joining master carton. Especially used in corrugated carton industries. This is manual operated Box Stitching Machine Prepared with heavy during CI frame with heavy based structure. Arm is main part of this machine to support the board or box side flap to rest on it for pining purpose i.e to join the box. Stitching wire is used as material to join the box. Head is designed in a way that for Lower maintenance. The Raw material is selected for Longer life and all the parts are prepared by CNC and VMC for higher accuracy. Proper hardness is carried for the Parts for Longer Life. Also almost parts are interchangeable. This Box Stitching Machine work at higher speed of 300 stitches per minute.

The Double Servo Box Stitching Machine manufactured by Gayatrii Gear Industries is a state-of-the-art industrial stitching solution designed to meet the high demands of precision and durability in various sectors such as packaging, textile, leather, and more. With our years of experience and cutting-edge technology, we have established ourselves as one of the leading manufacturers, exporters, and suppliers of premium stitching machinery across PAN India and internationally.

Key Features:

• Advanced Double Servo Motor Technology: The machine is equipped with dual servo motors that enhance precision, reduce power consumption, and allow for smoother operation. This ensures accurate stitching and optimal performance, even under heavy workload conditions.

• Robust Construction: Built with high-grade materials, the Double Servo Box Stitching Machine offers long-lasting performance and withstands the rigors of continuous industrial use. It is engineered for stability, ensuring smooth operation at high speeds.

• Enhanced Stitching Quality: The double servo system provides better control over stitching speed, ensuring consistent stitch length and tightness, delivering high-quality results for a variety of fabric and material types.

• Customizable Settings: The user-friendly interface allows for easy adjustments in stitching parameters such as stitch length, speed, and tension, providing flexibility for different production needs.

• Versatility: Ideal for industries such as packaging, textile manufacturing, upholstery, leather goods production, and more. It is especially suited for stitching heavy-duty fabrics, corrugated boxes, and other thick materials that require superior strength.

• Low Maintenance & High Efficiency: With minimal maintenance requirements, this machine is designed to reduce downtime and improve overall operational efficiency. The servo-driven system ensures precision and energy efficiency, contributing to a reduction in operational costs.

• Global Reach: Gayatrii Gear Industries is proud to serve clients across PAN India and offer exports worldwide, ensuring that businesses around the globe have access to high-performance stitching machines that meet international quality standards.

Applications:

• Packaging Industry: Ideal for stitching cardboard boxes, cartons, and packaging materials for various sectors like e-commerce, logistics, and manufacturing.

Why Choose Gayatrii Gear Industries' Double Servo Box Stitching Machine?

1. Quality Assurance: We adhere to the highest manufacturing standards to ensure every machine meets global benchmarks for quality and performance.

2. Tailored Solutions: Whether you are a small enterprise or a large corporation, we offer flexible solutions that meet your specific production requirements.

3. PAN India and Global Exports: Serving clients across India and exporting to international markets, we are committed to delivering products that exceed customer expectations worldwide.

4. Customer-Centric Support: Our team of experts offers excellent customer support, from pre-sale consultations to after-sale service, ensuring a seamless experience.

Contact Us Today:

For more information on our Double Servo Box Stitching Machine or to request a quote, please get in touch with us at Gayatrii Gear Industries. Let us help you enhance your production efficiency with our innovative stitching solutions.

Semi‑Automatic (Corrugated) Box Stitching Machine — Model AM‑202N5 / AM205

Key Features:

• Precision Wire Feed System – Patented feeding wire device ensures smooth, consistent wire delivery. Double‑linkage stitching head is made of special alloy steel, precision‑ground for low lubrication and easy maintenance 

• Front & Rear Feed Controls – Independent adjustments for front and rear feeding wheels, allowing choice between auto-feed and manual push-in modes 

• Innovative Stopper Design – Prevents overshooting and supports sewing boxes with minimal or no covers 

Technical Specs:

• Stitching Speed: ~400 stitches/min 

• Adjustable Stitch Settings: 3–99 stitches, 3–99 mm pitch 

• Maximum Stack Height: 850 mm 

• Power: ~5–5½ HP, 440 V, 3‑phase 

• Machine Weight: ≈2.5 ton (2,500 kg)

• Max Board Size: 2,400 mm length 

• Construction: Heavy-duty cast iron / mild steel for durability & rust resistance 

Salient Advantages:

• Low Maintenance Design – Precision heads need minimal lubrication; streamlined design reduces wear and tear .

• High Throughput – 400 stitches per minute with adjustable settings ensures strong, consistent stitching suited for varied box types Versatility – Ideal for corrugated cartons of different sizes, and well-suited for boxes with short or no covers 

• Robust Build – Heavy frame and premium materials for long-term, industrial-grade performance.

• User-Friendly – Easy to operate adjustable settings and feed controls.

Model Variants:

• AM205 – Featured with 5 HP motor, identical key specs 

• Optional Twin‑Head/Servo Versions – More advanced models (e.g. ATS‑2000DS/3000DS/3600DS) available for higher stitching speed (450 stitches/min) with twin servo‑motor feed, auto size setup, memory functions and faster throughput 

✅ Applications & Ideal Users

• Perfect for carton and corrugated box manufacturers seeking semi‑automated stitching.

• Suits packaging houses, e‑commerce and logistics sectors needing strong, consistent joins.

• Great for operations requiring occasional size changes—adjustable pitch and stitch counts simplify setup.

🧩 Why Choose Assopack / Gayatrii Gear Models

• Proven Brand – Over 45 years in industrial machinery with PAN-India distribution and global exports 

• Supported by Heavy-Duty Build & Low Maintenance – Ensures longevity and less frequent upkeep .

• Customization Available – Multiple feeder modes, stitch heads, and variant models for higher automation.

Box Stitching Machine for Corrugated Box – Gayatrii Gear Industries

Gayatrii Gear Industries, a leading manufacturer and exporter of corrugated box machinery, offers a robust and efficient Box Stitching Machine designed for high-speed, precision stitching of corrugated carton boxes. Engineered with superior-grade materials and cutting-edge technology, this machine ensures strong and durable stitching for various box sizes and types.

Our Box Stitching Machine is suitable for single-ply, double-ply, and triple-ply corrugated sheets, delivering consistent performance across industrial packaging operations. With a focus on productivity and reliability, the machine features a heavy-duty body, smooth clutch operation, and adjustable stitching length to meet diverse packaging requirements.

Key Features:

• Heavy-duty welded frame for vibration-free operation

• High-speed stitching capacity with minimal maintenance

• Adjustable arm and head for various box dimensions

• Hardened gears and precision-fitted components for long life

• Available in Angular, Straight, and Bottom Stitching models

• User-friendly design for easy operation and quick setup

• Compatible with galvanized stitching wire

• Energy-efficient and designed for continuous use in industrial environments

Applications:

• Corrugated box stitching

• Carton manufacturing units

• Industrial packaging industries

• Export-quality box production

Why Choose Gayatrii Gear Industries?

 

• Trusted manufacturer with pan-India presence and global exports

• Precision-engineered products with robust build quality

• Comprehensive after-sales support and spares availability

• Competitive pricing and on-time delivery

Box Stitching Machine Wire Feeder Motor

Manufactured by: Gayatrii Gear Industries / Assopack Machines
Category: Corrugated Box Machinery Spares
Supply Area: Pan India & Global Exports

The Wire Feeder Motor for Box Stitching Machines is a high-precision drive unit specially engineered to ensure smooth, consistent, and uninterrupted wire feeding in semi-automatic and automatic box stitching applications. Manufactured by Gayatrii Gear Industries in collaboration with Assopack Machines, this motor delivers robust performance under continuous industrial use.

Key Features:

• High Torque Output: Ensures stable and vibration-free feeding of stitching wire for uniform stitching.

• Energy Efficient Design: Built with energy-saving windings and optimized load handling.

• Compact & Durable: Designed with industrial-grade materials for long operational life even in rugged environments.

• Smooth Operation: Provides synchronized motion with the stitching mechanism, reducing wire wastage and downtime.

• Versatile Mounting: Compatible with various models of angular, straight, bottom-feed, and top-feed box stitching machines.

Applications:

• Corrugated Box Manual & Semi-Auto Stitching Units

• Packaging Box Assembly Lines

• Used in Top Feed / Bottom Feed / Angular Box Stitching Machines

Why Choose Us?

• Trusted manufacturing quality from Gayatrii Gear Industries

• PAN India supply chain and global export capability

• Custom motor designs and spares available as per OEM or buyer specification

• Backed by decades of experience in corrugated box machinery and parts

 

Double Pin Box Stitching Machine Mounted on Paper Corrugation Machine

Gayatrii Gear Industries / Assopack Machines proudly presents the Double Pin Box Stitching Machine Mounted Paper Corrugation Machine, a high-performance industrial solution designed for seamless corrugated box manufacturing and precision box stitching operations. Built with cutting-edge technology and robust materials, this machine efficiently integrates corrugation and stitching processes, enhancing productivity and reducing downtime.

✅ Key Features:

• Double Pin Stitching Mechanism: Ensures strong and durable box joints for heavy-duty and high-load applications.

• Integrated Mounting Design: The box stitching unit is directly mounted on the corrugation machine, saving space and improving operational efficiency.

• High-Speed Corrugation: Precision-engineered single facer / double facer system produces uniform corrugated board with optimal flute formation.

• Heavy-Duty Construction: Fabricated with high-grade alloy steel components ensuring vibration-free, long-lasting performance under continuous industrial workloads.

• Adjustable Stitching Parameters: Easily adjust stitch length, wire tension, and speed as per box size and material thickness.

• User-Friendly Control Panel: Intuitive controls with safety interlocks for operator convenience and safety.

• Versatile Compatibility: Suitable for a wide range of corrugated board thicknesses and box types.

• Low Maintenance Design: Simplified mechanism for quick servicing and minimal downtime.

🔧 Technical Specifications:

• Corrugation Type: Fingerless / Finger Type (as per model)

• Stitching Type: Double Pin / Twin Wire

• Board Compatibility: 3-Ply, 5-Ply, 7-Ply corrugated sheets

• Stitching Speed: Adjustable as per production demand

• Power Supply: Customizable voltage and frequency (as per region)

• Wire Gauge: Industrial standard stitching wire

• Production Capacity: High-speed continuous operation suitable for large-scale manufacturing.

🌐 Applications:

• Corrugated Carton Manufacturers

• Packaging Industries

• Export-Grade Heavy Box Production

• Industrial Storage Box Manufacturing

🛡 Quality & Reliability:

Manufactured by Gayatrii Gear Industries / Assopack Machines, this equipment is trusted pan-India and globally exported, known for its superior build quality, precision engineering, and outstanding performance in diverse industrial environments.

Gayatrii Gear Industries, located in Ahmedabad and established in 2000, specializes in manufacturing a wide range of corrugated board and box‑making machinery—including twin‑head semi‑automatic box stitching machines 

Key Features 🔧 Dual‑Head Stitching

• Equipped with two independent stitching heads, allowing simultaneous stitching on large cartons, improving output and reliability 

📦 Wire‑Feeding & Stitching Head

• Features a patented wire‑feeding device for smooth wire supply.

• Stitching heads are made from special alloy steel, precision‑ground for reduced maintenance and long life 

⚙️ Independent Feeding Control

• Separate front and rear feeding wheels—enabling automatic feed and push‑in modes, ideal for varying carton styles

📶 Smart Settings & Memory

• Auto‑location system with touch‑screen controls for rapid size changeovers, along with memory functions to store preset carton dimensions 

Advantages

• Time Efficiency: Twin‑head operation reduces cycle time and increases throughput.

• Precision: Smart feeding and memory-controlled positioning ensure consistent accuracy.

• User-Friendly: Touch-screen interface and simple controls; size changeovers take under a minute.

• Durability: Alloy-steel components and patented wire-feeding ensure long-term performance.

• Versatility: Ideal for 3-layer and 5-layer cartons; works on large-format boxes with or without covers.

Typical Applications

Widely used in packaging and printing industries, especially in corrugated box‑making facilities. Compatible with both open-top and bottom-only cartons, and can be tailored for heavier 7-layer board variants 

Company & Support

Gayatrii Gear is a trusted manufacturer of gearing and corrugation machinery. They serve both domestic and export sectors, maintaining a reputation for quality, engineering excellence, and reliable customer support 

Summary

In essence, this twin‑head semi‑auto stitching machine is a robust, efficient, and flexible solution for high-volume carton stitching. If you'd like, I can help fetch spec sheets, videos, or performance data—just let me know!

Technical Description – Single Servo AAA Corrugated Box Stitching Machine

Manufacturer: Gayatrii Gear Industries
Model: Single Servo AAA Type
Application: Heavy Duty Corrugated Board Stitching (up to 4000 GSM)

Overview:

The Single Servo AAA Corrugated Box Stitching Machine by Gayatrii Gear Industries is a high-performance, heavy-duty stitching system engineered specifically for large-format triple-wall (AAA) corrugated boards. Designed to handle extreme board thickness and GSM ratings up to 4000, this servo-controlled system delivers precise, efficient, and durable stitching for industrial-grade packaging.

Technical Specifications: Key Features:

• Heavy-Duty Construction: Designed with reinforced structural parts to handle high-thickness corrugated board with zero deflection.

• High-Speed Servo Control: Ensures precise and repeatable stitching with minimal downtime and consistent stitch quality.

• HMI with Diagnostic System: Offers real-time monitoring, fault detection, and memory for multiple job setups.

• Tool-less Adjustments: Enables quick changeovers between different box sizes or stitching types.

• Low Maintenance Design: Sealed bearings, minimal lubrication points, and robust servo components ensure reduced servicing.

Applications:

• Export Packaging Boxes

• Heavy-Duty Cartons for Automotive, Engineering, and Industrial Goods

• Triple-Wall Corrugated Pallet Boxes

• Bulk Packaging Solutions