Gayatrii Gear Industries

3, 5 & 7 Ply Fully Automatic Paper Corrugated Board Making Machine
Manufacturer: Gayatrii Gear Industries / Assopack Machines
Pan India Supplier | Export Oriented Manufacturer
Gayatrii Gear Industries, in collaboration with Assopack Machines, presents a high-performance Fully Automatic Corrugated Board Making Machine designed for 3 Ply, 5 Ply, and 7 Ply board production. Engineered for efficiency and precision, this state-of-the-art machine streamlines the complete corrugation process—from raw paper feeding to final board output—ensuring consistent quality with minimal manual intervention.
✅ Key Features:

Fully Automatic Operation: From roll stand to stacking, integrated PLC control ensures continuous, high-speed production.

Multi-Ply Capability: Easily configurable for 3 Ply, 5 Ply, or 7 Ply corrugated board manufacturing.

Precision Corrugation: Equipped with heavy-duty flute rollers for high burst strength and accurate fluting profiles (A, B, C, E types available).

Energy-Efficient Heating System: Includes a high-efficiency pre-heater and single/double facer unit to maintain uniform paper bonding and moisture control.

Servo-Controlled Slicing & Cutting: High-precision slitter scorer and rotary shear for accurate board dimensions and smooth edge finishes.

Auto Stacker Unit: Ensures neat and uniform stacking of final boards, ready for downstream processing.

High-Speed Output: Production speed up to 150-250 meters per minute depending on configuration and ply.

⚙️ Technical Highlights:

Roll Width Options: 1400mm to 2500mm

Maximum GSM Supported: Up to 600 GSM

Heating Source: Electric, Thermic Fluid, or Steam (as per requirement)

Drive Type: Servo / AC Motor Controlled

Board Thickness: Adjustable based on ply configuration

Control Panel: Touchscreen HMI with diagnostics and recipe settings

🌍 Applications:
Ideal for large-scale corrugated box manufacturing industries catering to FMCG, E-commerce, Electronics, Automotive, Pharma, and Export Packaging sectors.
 
Why Choose Gayatrii Gear Industries / Assopack Machines?
With decades of experience in corrugated packaging machinery, we offer robust designs, customizable solutions, prompt after-sales service, and a strong commitment to quality. Our machines are trusted across India and exported globally

3 & 5 Ply Automatic Corrugated Board Making Machine

Manufacturer & Exporter: Gayatrii Gear Industries
Serving Pan India & Global Markets

Product Overview:
The 3 & 5 Ply Automatic Corrugated Board Making Machine by Gayatrii Gear Industries is an advanced solution for high-speed and high-quality corrugated board production. Specially engineered for packaging manufacturers, this machine efficiently produces 3 Ply and 5 Ply corrugated boards in a seamless and automated process, ensuring consistent board quality and maximum productivity.

Key Features:

• High-Speed Production:
  Capable of manufacturing 3 Ply and 5 Ply corrugated boards with minimal changeover time, ensuring fast output for large-scale production.

• Fingerless Single Facer Technology:
  Uses a fingerless vacuum system for better grip on paper, reducing wastage and improving flute formation.

• Auto Paper Mill Roll Stand:
  Equipped with hydraulic or pneumatic roll stands for quick and safe paper roll loading, minimizing downtime.

• Pre-Heating System:
  Integrated pre-heaters maintain optimum paper temperature for better bonding and adhesion.

• Glue Application System:
  High-precision gluing units ensure uniform and controlled glue application, reducing consumption and enhancing bond strength.

• Automated Conveyor & Sheet Cutter:
  Includes NC (Numeric Control) Cut-off system for accurate sheet cutting, synchronized with machine speed.

• Heating Options:
  Available in steam, electric, or thermic fluid heating systems for optimal drying and energy efficiency.

• Speed Control:
  Variable frequency drive (VFD) controlled motors provide smoother operation and speed adjustments, enhancing machine life.

Technical Specifications (Typical Range): Advantages:

• Energy Efficient & Low Maintenance

• High Production Capacity

• Consistent Board Quality

• Robust Structure & Long Life

• Easy Operation with PLC Control System

Applications:

• Corrugated Carton Box Manufacturing

• Industrial Packaging

• E-Commerce & Retail Packaging Solutions

About Gayatrii Gear Industries:

 

Gayatrii Gear Industries is a reputed manufacturer, exporter, and supplier of corrugated packaging machinery. With a strong commitment to quality, innovation, and customer satisfaction, we serve pan-India markets and export globally.

Auto Splicer – Kraft Paper Auto Splicer Machine for 3, 5, 7 Ply Corrugated Cardboard Production Line

Manufactured by Gayatrii Gear Industries / Assopack Machines

Gayatrii Gear Industries, in collaboration with Assopack Machines, proudly offers the Auto Splicer Kraft Paper Machine, engineered for continuous, high-speed paper feeding in 3, 5, and 7 ply corrugated cardboard production lines. Designed with precision automation, this machine ensures seamless paper roll changeover without halting the corrugation process, significantly improving productivity and minimizing material wastage.

✅ Key Features:

• Automatic Splicing Technology: Enables non-stop roll changes with precision-timed splicing.

• High-Speed Operation: Compatible with high-speed corrugation lines up to 300 m/min.

• Tension Control System: Pneumatically or hydraulically regulated web tension ensures wrinkle-free splicing.

• Servo/PLC Control: Intelligent operation with user-friendly HMI for accurate synchronization and minimal downtime.

• Roll Lifting System: Heavy-duty pneumatic or hydraulic lifting arms for safe and efficient roll handling.

• Energy Efficient: Built for power optimization and reduced maintenance requirements.

✅ Technical Specifications:

• Working Widths: 1400 mm to 2500 mm (customizable)

• Roll Diameter Capacity: Up to 1500 mm

• Speed Compatibility: Up to 300 meters/min

• Ply Compatibility: 3 Ply / 5 Ply / 7 Ply production lines

• Automation: PLC controlled with auto tension and brake system

• Core Chuck Type: Pneumatic shaft or mechanical chuck (as per request)

✅ Applications:

Ideal for corrugated box plants, automatic corrugation lines, and high-volume board production units, the Auto Splicer ensures uninterrupted production, waste reduction, and enhanced operational efficiency.

We offer Corrugation Plants that are designed and fabricated to meet the requirements of different industries. Reduces production cost manifold. These machines offer ultra modern on line 3/5 ply paper corrugated board making plant. Assured quality with unmatched service back up. Specifications: 5 ply corrugated box making plant High speed bearing mounted corrugation machine with variable speed drive- 2 nos. Drum type heaters - 4 nos. Self loading reel stand- 5 nos. Triplex heating unit before gluing On line duplex pasting unit Heating cooling and drying chamber (consist of fourteen hot plates) Heavy duty pull unit On line creasing and slitting unit Heavy duty cut off unit 3 ply corrugated box making plant High speed bearing mounted corrugation machine with variable speed drive Drum type heaters - 2 nos. Self loading reel stand- 3 nos. Duplex heating unit before gluing On line simplex pasting unit Heating cooling and drying chamber (consist of nine hot plates) Heavy duty pull unit On line creasing and slitting unit Heavy duty cut off unit the plants above include complete fabrication and synchronization of all machines together. Overhead bridge and conveyor take up belts. Motorized web adjustment unit, gangway and stairs.